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Planermac Series – 4 Side Moulder

Super Planermac Series

Leadermac’s wide variety of 4 side moulders have all the very latest technologies for increased productivity. These heavy duty moudlers are designed to provide fast cutting speed and high accuracy. The machines are precision manufactured by our highly skilled technicians-plus Leadermac service, training, and moulding know-how is offered. No matter what your moulding jobs call for, there is a Leadermac 4 side moulder that’s right for you.

With fine features to give you the winning edge in 4 side moulding

Ideal for producing profiled strips for construction material such as beams and boards etc… heavy and wider planning applications.

  • Machine with optional chamfering unit
  • Min. working width: 150 mm
  • Max. working width: 1300 mm (with tool cutting circle of 163 mm)
  • Min. Working thickness: 50 mm
  • Max. working thickness: 260 mm (with tool cutting circle of 163 mm)
  • Minimum length of workpiece: 1500 mm
  • 1st bottom spindle – 40 HP Allowable cutting circle 125-180 mm
  • 2nd top spindle – 40 HP Allowable cutting circle 125-180 mm
  • 3rd right spindle – 30 HP Allowable cutting circle 140-180 mm
  • 4rd left spindle – 30 HP Allowable cutting circle 140-180 mm
  • All spindles with inverter brake
  • Up & down motor: 20 HP x 1 inverter
  • Spindle diameter: 70 mm
  • Spindle R.P.M: 5550
  • Feed speed, infinitely variable: 6-15 m/min

Choice of machine models, from LMC-445 (4 spindle), LMC-545 (5 spindle), LMC-645 (6 spindle), LMC-745 (7 spindle) to LMC-845 (8 spindle)

World Class Moulding Solution
Outstanding Features
:

  • Sound and safety enclosure – the entire machine is covered to reduce noise and improve safety
  • Hardened chrome feeding table – 0.3 mm hardened chrome surface to increase service life
  • 3 stage pressure setting of feed roller – Pneumatic roller pressure compensates for large variances in work-piece thickness. Max. air pressure setting is 6 bar
  • Automatic oil lubrication for feeding table – supplies oil on the 2 points of feeding table with timer control
  • 1.4 meter infeed table
    – Adjustment range for infeed table and edge-jointing fence is 10 mm
    – Infeed fence with non-reference engraving
  • Horizontal spindle equipped with outboard bearing support
  • Steel body
  • Power driven upper roller – steel rollers before top spindle, rubber rollers after top spindle under standard spindle arrangement and 5 units of bottom roller are equipped with power driver roller on the feed table
  • Documentation – maintenance manual, operation manual, electrical diagrams, and parts list
  • NC controller for auto setting thickness and width
  • All spindles without cutters
  • Tool box
  • CE standard compliance
  • Movable control panel with 5 m cables
  • Adjustment of infeed table and fence at the front of the machine
  • Max. adjustment range of vertical spindle (axial) 60 mm

Floating Vertical Spindle

This function is especially suitable for cutting bent wood. With this function, the vertical spindle can accurately cut along the wood curvature. Allowable maximum wood curvature is 50 mm.

Outboard Bearing Support on Horizontal Spindle

The horizontal spindle is equipped with outboard bearing support, providing solid support

Power Driven Upper Rollers

5 units of bottom rollers on the feed table are powered, increasing the wood infeed effect.

Oversized Outboard Bearing for Cutterhead

The first bottom cutterhead and the final spindle are supported by additional hydro outboard bearings, providing solid support. The oversized hydraulic bearing supports alson provide convenient cutterhead change by pulling it out.

Pneumatic Control Pressure Rollers

Specially designed 6 pneumatically controlled pressure rollers provided on the first bottom spindle assure maximum smoothness for work feeding and perfect surface bottom finish.

Chamfering Mechanism (Optional)

The machine is equipped with 4 chamfering cutters at the outfeed end. After the wood is moulded, the chamfering mechanism cuts the 4 corners of the wood simultaneously.

Quick Change Inserts

Changing inserts on a spiral cutterhead is quickly performed by simply pulling out the top or bottom horizontal cutterhead.

Pneumatic Feeding Rollers

The feed rollers are penumatically loaded for excellent feeding effect 3 stage, feed roller pressure setting.

Outboard Bearing for Cutterhead (Standar)

The first bottom and top cutterheads are supported by additional outboard bearings, providing a solid support.

LMC 445 – Planermac Series

Extra Large Capacity Ruggedly Built

When jobs call for heavy duty 4-side moulding for extra large wood, the Planermac series from Leadermac, with working width ranging from 450 mm to 1300 mm, is the perfect solution

Outstanding Features:

  • Programmable controller provides convenient width and depth of cut setting
  • The full safety enclosure serves as a chip guard and helps to reduce noise
  • Pneumatic pressure of the feed rollers can be easily set to provide an outstanding feeding effect
  • Table surface is hard-chrome plated for maximum wear resistance
  • Steel body machine frame is specially heat treated for maximum stability and rigidity
  • Each spindle is driven by an individual motor for powerful moulding and easy control
  • The smooth initial feeding of stock is achieved by means of independently pneumatic feed rollers

Oversized Outboard Bearing for Cutterhead

The first bottom cutterhead and the final spindle are supported by additional hydro outboard bearings, providing solid support. The iversuzed hydraulic bearing supports also provide convenient cutterhead change by pulling it out.

Centralized Greasing Unit

The centralized greasing unit delivers grease to all slides to ensure smooth movement.

Controller

The speed is VFD inverter controlled, and all electrical components meet CE, UL & CSA standards.

Easyset Controller (Opt.)
Touch Screen Control

  • 5.7″ HMI (memory 200 sets)
  • Automatic machine quick setup
  • Easy and powerful functionality
  • Workpiece settings on left and top axes as desired
  • The width and thickness setting can be easily set using the programmable controller
  • The desired values for thickness are displayed on and LED readout

Smartset Controller (Opt.)
Touch Screen Control

  • 9″ HMI (Memory 500 sets)
  • Automatic machine quick setup
  • Easy and powerful functionality
  • Setworks on any axis as desired
  • The motorized axes: derived by inverter, transmitted by ball screw, feedback by encoder
  • The desired values for radial and axial are displayed on HMI

Proset Controller (Opt.)

  • 19″ panel PC
  • Product library (1000 sets)
  • Knife library (10.000 sets)
  • Automatic machine quick setup
  • Easy and powerful functionality
  • Workpiece settings on any axis as desired
  • The width and thickness settings can be easily set using the programmable controller
  • All axes are equipped with ball screws and rotary encoders for feedback position control, providing high positioning accuracy and better cutting quality
  • The desired values for width and thickness can be conveniently pre-set and are displayed on an LED readout

A Wide Range of Spindle Configurations

LMC – 4130PL

4 Spindle

LMC – 445

4 Spindle

LMC – 545

5 Spindle

LMC – 645

6 Spindle

LMC – 745

7 Spindle

LMC – 845

8 Spindle
Specification Planermac Series - 4 Sided Moulder
ModelStandard MachineOptional Specs
Number of spindles, min-max2 to 11Special machine configuration on request
Working width (at a tool cutting circle of 125-200 mm)15-450 mm500 mm; 600 mm; 700 mm; 1300 mm
Working thickness (at a tool cutting circle of 125-200 mm)10-200 mmto 200 mm; to 250 mm; to 300 mm; 350 mm
Basic spindle motor capacity (Wye delta soft starts on all motors)11 kW / 15 HPto 75 kW (100 HP)
Spindle speed5500 rpm6000 rpm or 7200 rpm
Spindle diameter50 mm1 13/16" or 2 1/8"
Tool cutting circle, 1st Bottom spindle, min-max125-180 mm
Tool cutting circle, vertical spindle, left, min-max125-200 mmto 250 mm
Tool cutting circle, vertical spindle, right, min-max125-200 mmto 250 mm
Tool cutting circle, horizontal spindle, top, min-max125-200 mmto 250 mm
Tool cutting circle, horizontal spindle, bottom, min-max125-200 mmto 250 mm
Feed motor3.7 kW / 5 HP / inverter
Feed speed, infinitely variable by VFD inverter duty motor6-24 m/minto 15 kW (25 HP)
Top feed roller diameter200 mmto 36 mpm (120 fpm); 48 mpm (160 fpm); 60 mpm (200 fpm) or 90 mpm (300 fpm)
Top feed roller width4 x 50 mm
Pneumatic pressure for feed rollers, max6 bar (85 psi)
Adjustment range for infeed table and edge-jointing fence10 mm
Adjustment range for vertical spindle (axial)40 mm
Adjustment range for horizontal spindle (axial)20 mm
Length of the infeed straightening table1.4 m1 m; 2m; 2.5 m or 3 m
Mechanical digital readouts for the pressure shoes & hold-down unitIncluded
Full sound and safety enclosure with strobe-free lightingIncludedExtra insulation with steel punched sheet steel interior
Motorized vertical adjustment of feed beamIncluded
Pneumatic lateral pressure roller system opposite first right spindleIncluded
Extra HD chainless cardan shaft feed system with ExHD gearboxesIncluded
Quick set setworks on near side heads and top heads (radial set)Included
Optional Equipment
To CE standardsSetting and measuring device for the grinding room
Chanfering heads for material cornersSingle digital readout and quick set to main guide and infeed rolls-table
Straight and/or profile jointers any heads(1, 1.4 and 2M table)
Tilting side headsAdditional quick set setworks on any desired cutterhead axis
Split pressure shoesOutboard top feed roll bearing supports (optional on 450 mm machine - standard on all other machine
Directly opposed side heads
Rip saw section with up to 75 kW (100 HP)Electronic rotary encoder digital readouts in lieu of mechanical counters - not required with SmartSet controls as included
Left (opposite) hand feed)
Inverter motor cutterhead brakesHydro-loc outboards for side head shafts that are 300 mm (12") or 350 mm(14") long
Cutterhead lift off crane
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