Maximac Series – 4-Side Moulder
Leadermac’s wide variety of 4-sided moulders have all the very latest in technology for increased productivity, product quality & reliability. These heavy duty moulders are designed to provide fast cutting speeds and the highest quality accuracy. The machines are precision manufactured by our highly skilled technicians – plus Leadermac’s fast service, training, and moulding know-how is offered with each moulder. No matter what your moulding jobs call for, there is a Leadermac 4 sided moulder that’s right for you
For All Your Woodworking Applications
Choice of Machine Models – From Maximac LMC-230M (2-Spindles) to LMC-1130M (11-Spindles)
Outstanding Features:
- Moulders with CE certification
- One-piece, extra heavy cast iron or steel machine frame is specially heat treated for maximum stability and rigidity by standard configuration
- The full heavy gauge safety enclosure serves as a chip guard and helps to reduce noise
- Table surface, guides, and chip breakers and are hard-chrome plated for maximum wear resistance.
- Multiple pneumatic pressure of the feed rolls (3 stations infeed, midfeed & outfeed rolls) can be easily set to provide an outstainding capability
- More top & bottom rolls than almost all competitive moulders – hence better feeding and control
- Fast feed speed of up to 48 mpm (175.2 fpm) are standard and up to 90 mpm (300 fpm) – optional
- Top heads have outboard support beams which automatically lock/unlock when resetting the top heads
- Straight & profile jointer provides accurate operation with high quality finish at high speed fed rates
- Hydro-loc quick change outboard bearings for horizontal spindles
- Adjustment of each spindle can be easily performed using the front adjustment level
- Digital readouts for the chip breakers shoes of top spindles
- Automatic lubricator is provided to supply oil to the feed table
Top Cutterhead Fixing Cylinder
The top cutterhead is fixed by an additional air cylinder that fully prevents the top cutterhead from slipping down
Feed Table
The entire feed table is normalized heat treated for maximum stability. All tables except receiving table behind first bottom head are chromed for long life. Fence adjustment is quickly accomplished by means of a quick-setting level. Fence as well as infeed table & bottom Rools are quickly adjustable with digital position readouts.
High Precision Spindle
All spindles are precision constructed and specially heat treated to provide maximum cutting stability and permanent accuracy. 4 super precision bearings per spindle, PLU outboard quick set hydro-loc outboard bearing assembly on all horizontals. They are water and dust-proof. Standard spindle speed is 6.000 rpm-standar r 8.000 rpm is optional
Centralized Lubrication Points
Greasing to all critical parts is conveniently made by the centralized arrangement of colour coded lubrication points along the front of the machine
Convenient Spindle Adjustment
Adjustment of all spindles are easily effected by hand or automatically for some spindles. The adjustment point are all along the front of the machine, for more convenient and faster adjustment.
Pneumatic Pressurized Hold-Down Wheels
Hold-down pressure is adjustable, allowing for powerful, more stable and faster feeding.
Floating Bottom Feed Rolls
The floating feature of the bottom feed roll ensures smooth feed for any shape of wood
Powered Infeed Rolls
The smooth initial feeding of the stock is achieved by means of the independently powered infeed rolls. There are more Top & Bottom powered rolls than most competitors and this is a big reason for successful feeding
Air Floating Pressure Plate over Last Bottom Head
The pneumatically-controlled floating pressure plate ensures consistent quality with its above average flexibility for various shapes of workpieces
Heavy Duty Gearbox
The feed rolls are diven through a combination of extra heavy universal shaft and extra heavy duty gearboxes, ensuiring no loss of power transmission. A smooth feeding effect is assured. The heavy duty gearboxes has no backlash and provides powerful and accurate feeding performance. The top beam is supported by 3 vertical posts, similiar to the one shown
Pneumatic Loaded Chip Breaker Shoes For Top and Left Vertical Spindle
The pneumatic loaded chip breakers shoes hold wood firmly for high stability during cutting.
Groove Table (Optional)
Grooved Bed for running short material
Straight Knife Jointer (Optional)
The remote-controlled straight jointers provide accurate operation with high repeatability. They help ensure a long service life and super surface quality
Automatic Profile Jointer (Optional)
The remote-controlled automatic profile jointer automatic jointers provide accurate operation with high repeatability. They help ensure a long service life and super surface quality
Controller
The speed is VFD inverter controlled, and all electrical components meet CE, UL & CSA standards
Easyset Controller (Optional)
Touch Screen Control
- 5.7″ HMI (Memory 200 sets)
- Automatic machine quick setup
- Easy and powerful functionality
- Workpiece settings on left and top axes as desired
- The width and thickness setting can be easilty set using the programmable controller
- The desired values for thickness are displayed on an LED readout
Smartset Controller (Optional)
Touch Screen Control
- 9″ HMI (memory 500 sets)
- Automatic machine quick setup
- Easy and powerful functionality
- Setworks on any axis as desired
- The motorized axes: derived by inverter, transmitted by ball screw, feedback by encoder
- The desired values for radial and axial are displayed on HMI
Preoset Controller (Optional)
- 19″ panel PC
- Product library (1000 sets)
- Knife library (10.000 sets)
- Automatic machine quick setup
- Easy and powerful functionality
- Workpiece settings on any axis as desired
- The width and thickness settings can be easily set using the programmable controller
- All axes are equipped with ballscrew and rotary encoders for feedback position control, providing high positioning accuracy and better cutting quality
- The desired values for width and thickness can be conveniently pre-set and are displayed on an LED readout
Quality Features Add More Value to Your Production
LMC – 530
5 Spindle
LMC – 630
6 Spindle
LMC – 630
6 Spindle
LMC – 730
7 Spindle
LMC – 730
7 Spindle
LMC – 830
8 Spindle
LMC – 830
8 Spindle
LMC – 930
9 Spindle
Specification Maximac Series - 4 Sided Moulder
| Model | Standard Machine | Optional Specs |
|---|---|---|
| Number of heads / spindles, min-max | 2 to 11 | Any head configuration - available |
| Working width (with a tool cutting circle of 163 mm) | 20-300 mm | to 300 mm |
| Working height (with a tool cutting circle of 163 mm) | 10-150 mm | to 200 mm |
| Basic spindle motor capacity - wye-delta soft starts on all motors | 11 kW / 15 HP, 15 kW / 20 HP | to 45 kW / 60 HP |
| Spindle diameter | 50 mm | 1 13/16" / 2 1/8" |
| Spindle speed | 6000 rpm | 7200 / 8000 rpm |
| Tool cutting circle, first bottom spindles, min-max | 125-200 mm | |
| Tool cutting circle, vertical spindles, left, min-max | 140-250 mm | |
| Tool cutting circle, vertical spindles, right, min-max | 140-250 mm | |
| Tool cutting circle, horizontal spindles, top, min-max | 140-250 mm | |
| Tool cutting circle, horizontal spindles, bottom, min-max | 140-250 mm | |
| Feed motor | 11 kW / 15 HP | 15 / 18.5 kW (20 / 25 HP) |
| Feed speed, infinitely variable by frequency (VFD) driven | 6-48 m/min (19.5 / 175.2 fpm) | 60 / 90 m/min (200 / 300 fpm) |
| Top infeed rolls - diameter | 210.2 mm | 205.36 mm |
| Midfeed / outfeed / top and bottom feed roll diameter | 140 mm | |
| Top feed roll width - stacked on shafts | 50 mm | |
| Bottom feed roll width | Full width | |
| Pneumatic pressure for feed rollers, max | 6 bar (85 psi) | |
| Adjustment range for infeed table and edge jointing fence | 10 mm | |
| Adjustment range of vertical spindles (axial) | 80 mm | |
| Adjustment range of horizontal spindles (axial) | 40 mm | |
| Length of the infeed / straightening table | 0.8 m | 2/2.5/3 M |
| Diameter of dust hood for vertical spindle | ⌀175 mm | |
| Diameter of dust hood for horizontal spindle | ⌀200 mm |
| Standard Configuration | Standard Machine | Optional Specs |
|---|---|---|
| Digital readouts on all axis of all heads | Standard | |
| Digital readouts for the chip breaker of top spindle | Standard | |
| Full sound and safety enclosure | Standard | |
| Motorized vertical adjustment of feed beam | Standard | |
| Lateral pressure multiple roller opposite first right spindle | Standard | |
| Chainless cardan shaft feed system | Standard |
| Optional Equipment | |
|---|---|
| Universal spindle, tool cutting circle min 125 mm, max 200 mm | Opposed side heads |
| Tilting top beam, tilting feed, tilting feedworks, tilting top head chipbreaker | Rip saw section with up to 75 kW (100 HP) |
| Ass's, Tilting pressure plates | Straight and/or profile jointers on any heads |
| Grooved bed for running very short material | Left (opposite) hand feed |
uPower series – 4 Sided Moulder
LMC uPower series memberi Anda biaya operasional yang sangat rendah, produktifitas lebih, dan kualitas pemotongan lebih baik.
Thundermac series – 4 Sided Moulder
Thundermac series akan memperlihatkan Anda cara untuk meningkatkan produktifitas planer/moulding Anda.
Hypermac series – 4 Sided Moulder
LMC Hypermac series memiliki fitur berkualitas untuk menambahkan nilai lebih pada hasil produksi Anda.
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