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FL-12 Fully Auto Finger Jointing Line

FJ-12 Fully Auto Finger Jointing Line

Maximize productivity!
Fully Automatic Production Process
High Speed
High Throughput

F-T03 (6M) Assembly Stand

CHAIN DRIVE PRE-RESS ASSEMBLY STAND

  • The pre-press assemble stand employs chain feed, and provides 3 and 6 meters of length to choose from.
  • This assemble stand provides prepressed board ready to be cut to length, and ensures accurate vertical
    and horizontal alignment of finger joint. The pre-press is fully synchronized with cut-to-length process.

F-D01-12 Automatic Feeding Table

AUTOMATIC FEEDING TABLE

  • Located in front of pre-press assemble stand, this automatic feeding table allows workpieces to feed, one by one, eliminating operator’s efforts.
  • Workpieces turn-over are made by a steel brush roller.
  • Feed is driven by a servo motor.

F-C31N Auto Finger Shaper (Right / Left End)

AUTO FINGER SHAPER (Right End)

  • It combines three functions – scoring, trimming, shaping in a unit on right end of the workpiece.

AUTO FINGER SHAPER (Left End)

  • It combines four functions-trimming, scoring, shaping and gluing on left end of the workpiece

F-A03 (6.6M) Assemble Press

ASSEMBLE PRESS (Double Sides Pressing)

  • The assemble press employs two hydraulic cylinder at front and rear, providing more powerful and faster jointing performance. This special design also assure extremely consistent jointing effect on the entire wood.
  • The assemble press joints short stock to produce long board length up to 6800mm.
  • A synchronized 2-step process allows the back of the press to continue jointing and cutting to length while the front of the press is performing pressing and outfeed motions.
  • Times of cut are controlled by limit switches, which permits for maximum 4 times of cut setting.

F-I21 Feeding Table

FEEDING TABLE

  • The three initial infeed tables allows for continuous infeed of workpiece.
  • Increased efficiency of workpiece loading.
  • Great space of workpiece loading.
  • Allows workpiece loading during operation.

Production Flow Chart

Production Flow Chart

1. Automatic initial infeeding of workpieces. Manual workpiece loading.
2. Automatic feed table.
3. F-C31 performs scoring trimming and shaping on right end of workpiece.
4. Table moves from right to left side.
5. F-C31 performs scoring trimming shaping and gluing on left end of workpiece.

6. Workpieces feed directly onto F-D01 auto feeding table.
7. Workpiece feed one by one automatically.
8. Work pieces automatically feed to pre-press assemble stand.
9. Workpieces travel forward for cutting-to-length.
10. Finger assembly is performed by a powerful hydraulic system.
11. Final product out-feed on staging platform.

Dimensional Drawing of FL-12

Dimensional Drawing

F-A03 (6.6 M) Assemble Press (Double Sides Pressing)
F-T03 (6M) Chain Drive Pre-press Assembly Stand
F-D01-12 Automatic Feeding Table
F-C31N Auto Finger Shaper
F-I21 Feeding Table

TWO PLC CONTROLS

The machine employs two sets of PLC controls combined with two touch-sensing screens for controlling the entire finger jointing line. The control system design makes the machine operation with ease.

FINGER ASSEMBLING BY TWO HYDRAULIC CYLINDERS

To increase tightness of finger assembling the CKM finger assembler is designed with two hydraulic cylinders for more powerful jointing of fingers.

TWIN TABLES FOR FINGER SHAPERS

Simultaneously workpiece infeed and outfeed for dramatically increasing productivity.

ADJUSTABLE CLAMPING STROKE

The clamping stroke of air clamps on the right and left finger shaper are adjustable for increased efficiency.

AUTOMATIC FEEDING TABLE

Located in front of pre-press assemble stand, this automatic feeding table allows workpiece to feed one by one, eliminating
operator’s effort.

AUTOMATIC WOOD TURNOVER

The wood turn-over from vertical to horizontal before entering into the finger assembler.
Spesifikasi FL-12
F-A03-6.6 Auto Assemble Press
Model6.6 M
Available length of product6800 mm
Available thickness of product15 - 60 mm
Available width of product15 - 160 mm
Feeding speed80 m/min
Capacity length product5 pcs
Power Required
Feed motor2 HP
Max. assembly pressure0-150 Kg/cm²
Hydraulic power unit10 HP
Cut-off saw5 HP
Dust hood outlet diameter4” (101.6 mm)
Machine dimensions (L x H x W)8000 x 1400 x 1380 mm
Noise Value84 Db
F-C31N Auto Finger Shaper
Max. available width working table650 mm
Range of workpiece length150 - 1000 mm
Range of workpiece height30 - 160 mm
Table moving speed3 - 4 carts/mim
Trimming saw speed2800 rpm (50 hz),
3400 rpm (60 hz)
Finger cuter speed5000 rpm
Scoring saw speed2800 rpm (50 hz),
3400 rpm (60 hz)
Power Required
Table-drive servo motor1.0 Kw
Push plate motor1 HP
For conveyor motor½ HP x 3
Scoring saw motor1 HP x 3
Trim saw motor10 HP x 2
Shaper cutter motor25 HP x 2
Dia of Cutter (in/out)ø 70 / ø 160 mm
Main Sawblade (Trim saw)3 t x ø 74 x ø 255 (80 T)
Auxi Sawblade (Trim saw)12 t x ø 74 x ø 240 (20 T)
Dust hood outlet diameter6" x 4, 4" x 2
Machine dimensions (L x H x W)4210 x 1650 x 4020 mm
Noise Value88.2 Db
F-T03 Chain Type Pre-press Assemble Stand
Range of workpiece height15 -100 mm
Range of workpiece width25 ~200 mm
Feed drive motor2HP x 2
Feed speed140 m/mim
Machine (L x W x H)6290 x 1140 x 11000 mm
F-D01-12 Automatic Feeding Table
Auto feeding table650 mm
Range of materid lenght100 - 1000 mm
Range of material width30 - 160 mm
Power Required
Servo motor400 W
Feed drive motor1 HP
Outfeed drive motor2 HP
Brush wheel drive motor⅛ HP
Machine dimensions (L x H x W)2940 x 1560 x 2590 mm
F-I21 Feeding Table
Initial table3 unit
Max. available width working table650 mm
Feed drive motor2 HP
For conveyor motor½ HP
Machine (L x W x H)5190 x 1500 x 2100 mm

NOTE: ø50mm Clamping collars with various thickness for finger cutter ane optional accessories to be ordered.

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