The newly developed FL-03-3 Fully Auto Finger Jointing Line from CKM is specially designed for jointing long and short wood. The entire jointing line enhances high speed operation and operational convenience that help customers to greatly
Production Flow Chart
1. Automatic initial infeeding of workpieces.
2. Automatic feed table.
3. F-C05 right finger shaper performs scoring, trimming, and shaping on right end of worpiece.
4. Workpieces automatically travel into left finger shaper.
5. F-C06 left finger shaper performs scoring, trimming, shaping and gluing on eft end of workpiece.
6. Wokrpieces travel onto the standby conveyor, then feed forward onto automatic feeding table.
7. Workpiece feed on by one automatically.
8. Work pieces automatically feed to pre-press assemble stand.
9. Workpieces travel forward for cutting-to-length.
10. Finger assembly if performed by a powerful hydraulic system.
11. Final product out-feed on staging platform.
Dimensional Drawing of FL-03-3
F-A03-6.6 Assemble Press
F-T03-6 Pre-press Assemble Stand
F-D01-3 Automatic Feeding Table
F-C06 Finger Shaper (Left End)
F-I03 x 2 Initial Conveyor Table (Single Fence)
F-C05 Finger Shaper (Right End)
F-I15 Initial Conveyor Table (Twin Fence)
F-I07 Initial Conveyor Table
F-I03 Single Fence
- The initial infeed tables allow for continuous infeed of workpiece.
- The conveyor tables are raised by air cylinder.
F-I15 Twin Fence
- The initial infeed tables allow for continuous infeed of workpiece.
- The conveyor tables are raised by air cylinder.
F-T03-6 Chain Type Pre-Press Assemble Stand
- The pre-press assemble stand employs chain feed, and provides 3 and 6 meters of length to choose from.
- This assemble stand provides prepressed board ready to be cut to length, and ensures accurate vertical and horizontal alignment of finger joint. The pre-press is fully synchronized with cut to length process.
F-I07 Initial Conveyor Table
- The initial infeed table allows for continuous infeed of workpiece.
F-A03-6.6 Assemble Press
F-D01-3 Automatic Feeding Table
- The assemble press employs two hydraulic cylinder at front and rear, providing more powerful and faster jointing performance. This special design also assure extremely consistent jointing effect on the entire wood.
- The assemble press joints short stock to produce long board length up to 6800mm.
- A synchronized 2-step process allows the back of the press to continue jointing and cutting to length while the front of the press is performing pressing and outfeed motions.
- Times of cut are controlled by limit switches, which permits for maximum 4 times of cut setting.
- Located in front of pre-press assemble stand, this automatic feeding table allows workpieces to feed, one
by one, eliminating operator’s efforts. - Workpieces turn-over are made by a steel brush roller.
- Feed is driven by a servo motor.
F-C05 Finger Shaper (Right End)
- It combines three functions – scoring, trimming, shaping in a unit on right end of the workpiece.
PRODUCTION RATE
- 2-4 cycles/min. (Long wood)
- 4-6 cycles/min. (Short wood)
- The feed system on the right and left finger shaper is driven by servo motor, providing high speed feed and
increased efficiency. - The table on the right and left finger shaper moves on precision linear gride ways for extra smooth movement.
The trimming and scoring sawblade position are adjusted on the precision rod guides, which are hard chrome plated for maximum wear resistance. Micrometers are also provided for accurate indication for adjustment, ensuring superior jointing quality.
The mechanism performs scoring, trimming, shaping operations on right end of the workpiece. Scoring blade in front of trimming blade cuts bottom edge to give tearing-free finish. Finger cutters produce smooth finger shape, cutting capacity 6 1/4″ thick.
F-C06 Finger Shaper (Left End)
- It combines four functions-trimming, scoring, shaping and gluing on left end of the workpiece.
PRODUCTION RATE
- 2-4 cycles/min. (Long wood)
- 4-6 cycles/min. (Short wood)
The mechanism performs scoring, trimming, shaping and gluing operation on left end of the workpiece. Scoring blades cut top and bottom edges to prevent fear-out.
- The feed system on the right and left finger shaper is driven by servo motor, providing high speed feed and increased efficiency.
- The table on the right and left finger shaper moves on precision linear gride ways for extra smooth movement.
A cutter presetter is built on the right shaper for convenient cutter assembly.
Spesifikasi FL-03-3
| Initial Conveyor Table | F-I03 | |
|---|---|---|
| Model | 2 M | 3 M |
| Table width | 650 mm | 650 mm |
| Table length | 3000 mm | 3000 mm |
| Conveyor table motor | 2 HP | 2 HP |
| Machine (L x W x H) | 2050 x 1020 x 1060 mm | 3050 x 1020 x 1060 mm |
| Initial Conveyor Table | F-I15 | |
|---|---|---|
| Model | 2 M | 3 M |
| Table width | 650 mm | 650 mm |
| Table length | 2000 mm | 3000 mm |
| Conveyor table motor | 2 HP | 2 HP |
| Machine (L x W x H) | 2050 x 1080 x 1060 mm | 3050 x 1080 x 1060 mm |
| Machine width (with auxiliary support) | 3140 mm | 3140 mm |
| Finger Shaper (Right End) | F-C05 |
|---|---|
| Max. available width working table | 650 mm |
| Range of workpiece length | 150 - 1000 mm |
| Range of workpiece height | 30 - 160 mm |
| Table moving speed | 6 carts/min. |
| Trimming saw speed | 2800 rpm (50 hz), 3400 rpm (60 hz) |
| Finger cutter speed | 5000 rpm |
| Scoring saw speed | 2800 rpm (50 hz), 3400 rpm (60 hz) |
| Power Required | |
| Table-drive servo motor | 1.0 kw |
| For conveyor motor | ½ HP |
| Scoring saw motor | 1 HP |
| Trim saw motor | 10 HP |
| Shaper cutter motor | 20 HP |
| Dia of Cutter (in/out) | ø 70 / ø 160 mm |
| Main Sawblade (Trim saw) | 3 t x ø 255 |
| Auxi Sawblade (Trim saw) | 12 t x ø2 40 |
| Dust hood outlet diameter | 6" x 1, 4" x 2 |
| Machine dimensions (L x H x W) | 3010 x 1370 x 2020 mm |
| Noise Value | 88.2 dB |
NOTE: ø50mm Clamping collars with various thickness for finger
cutter ane optional accessories to be ordered.
| Finger Shaper (Left End) | F-C06 |
|---|---|
| Max. available width working table | 650 mm |
| Range of workpiece length | 150 - 1000 mm |
| Range of workpiece height | 30 - 160 mm |
| Table moving speed | 6 carts/min. |
| Trimming saw speed | 2800 rpm (50 hz), 3400 rpm (60 hz) |
| Finger cutter speed | 5000 rpm |
| Scoring saw speed | 2800 rpm (50 hz), 3400 rpm (60 hz) |
| Power Required | |
| Table-drive servo motor | 1.0 kw |
| For conveyor motor | ½ HP x 2 |
| Scoring saw motor | 1 HP x 2 |
| Trim saw motor | 10 HP |
| Shaper cutter motor | 20 HP |
| Dia of Cutter (in/out) | ø 70 / ø 160 mm |
| Main Sawblade (Trim saw) | 4t x ø 255 |
| Auxi Sawblade (Trim saw) | 12t x ø 240 |
| Dust hood outlet diameter | 6" x 1, 4" x 2 |
| Machine dimensions (L x H x W) | 3600 x 1640 x 2100 mm |
| Noise Value | 88.2 dB |
NOTE: ø50mm Clamping collars with various thickness for finger
cutter ane optional accessories to be ordered.
| Initial Conveyor Table | F-I07 |
|---|---|
| Model | 2 M |
| Table width | 650 mm |
| Table length | 3000 mm |
| Conveyor table motor | 2 HP |
| Machine (L x W x H) | 2050 x 1020 x 1060 mm |
| Automatic Feeding Table | F-D01-3 | |
|---|---|---|
| Model | 1M | 3M |
| Auto feeding table | 650 mm | 650 mm |
| Range of material length | 100 - 1000 mm | 100 - 3000 mm |
| Range of material width | 30 - 160 mm | 30 - 160 mm |
| Infeed motor | 1 HP | 2 HP |
| Feed drive motor | 2 HP | 3 HP |
| Brush wheel drive motor | ⅛ HP | ⅛ HP |
| Machine dimensions (L x H x W) | 2830 x 1560 x 2590 mm | 4830 x 1560 x 2590 mm |
| Chain Type Pre-press Assemble Stand (Less Infeed Conveyor Table) | F-T03 |
|---|---|
| Model | 6M |
| Range of workpiece height | 15-100 mm |
| Range of workpiece width | 25-200 mm |
| Feed speed | 140 m/mim |
| Feed drive motor | 2 HP x 2 |
| Machine (L x W x H) | 6290 x 1140 x 1110 mm |
| Assemble Press | F-A03 | |
|---|---|---|
| Model | 6M | 6.6M |
| Available length of product | 6200 mm | 6800 mm |
| Available thickness of product | 15 - 60 mm | 15 - 60 mm |
| Available width of product | 15 - 160 mm | 15 - 160 mm |
| Feeding speed | 80 m/min | 80 m/min |
| Production rate | 5 pcs | 5 pcs |
| Power Required | ||
| Feed motor | 2 HP | 2 HP |
| Max. assembly pressure | 0 ~ 150 Kg/cm² | 0 ~ 150 Kg/cm² |
| Hydraulic power unit | 5 HP | 5 HP |
| Cut-off saw | 5 HP | 5 HP |
| Dust hood outlet diameter | 4" (101.6 mm) | 4" (101.6 mm) |
| Machine dimensions (L x H x W) | 7400 x 1400 x 1380 mm | 7800 x 1400 x 1380 mm |
| Noise Value | 84 dB | 84 dB |
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