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CKM

FL-03-3 Fully Auto Finger Jointing Line

See how CKM FL-03-3 provides users with significantly great cutting capacity, increased efficiency and better jointing quality.

The newly developed FL-03-3 Fully Auto Finger Jointing Line from CKM is specially designed for jointing long and short wood. The entire jointing line enhances high speed operation and operational convenience that help customers to greatly

increase throughput and create profits. The CKM FL-03-3 is ruggedly constructed throughout., providing maximum stability during high speed operations. The feed system on the right and left finger shaper is driven by servo motor that greatly increase efficiency. Built with CKM’s traditional high quality reputation, the CKM FL-03-3 will deliver the jointing performance you’ve come to expect.
PRODUCTION FLOW CHART
Production Flow Chart
1 Automatic initial infeeding of workpieces.
2 Automatic feed table.
3 F-C05 right finger shaper performs scoring, trimming, and shaping on right end of workpiece.
4 Workpieces automatically travel into left finger shaper.
5 F-C06 left finger shaper performs scoring, trimming, shaping and gluing on left end of workpiece.
6 Workpieces travel onto the standby conveyor, then feed forward onto automatic feeding table.
7 Workpiece feed one by one automatically.
8 Work pieces automatically feed to pre-press assemble stand.
9 Workpieces travel forward for cutting-to-length.
10 Finger assembly is performed by a powerful hydraulic system.
11 Final product out-feed on staging platform.
DIMENSIONAL DRAWING
Dimensional Drawing
F-A03-6.6  ASSEMBLE PRESS
F-T03-6     PRE-PRESS ASSEMBLE STAND
F-D01-3    AUTOMATIC FEEDING TABLE
F-C06        FINGER SHAPER (Left End)
F-I03 x 2   INITIAL CONVEYOR TABLE (Single Fence)
F-C05        FINGER SHAPER (Right End)
F-I15         INITIAL CONVEYOR TABLE (Twin Fence)
F-I07         INITIAL CONVEYOR TABLE
F-I03 SINGLE FENCE
F-I03 Single Fence
INITIAL CONVEYOR TABLE

  • The initial infeed tables allow for continuous infeed of workpiece.
  • The conveyor tables are raised by air cylinder.
F-I15 TWIN FENCE
F-I15 Twin Fence
INITIAL CONVEYOR TABLE

  • The initial infeed tables allow for continuous infeed of workpiece.
  • The conveyor tables are raised by air cylinder.
F-T03-6
F-T03-6
F-T03-6 CHAIN TYPE PRE-PRESS ASSEMBLE STAND (LESS INFEED CONVEYOR TABLE)

  • The pre-press assemble stand employs chain feed, and provides 3 and 6 meters of length to choose from.
  • This assemble stand provides prepressed board ready to be cut to length, and ensures accurate vertical and horizontal alignment of finger joint. The pre-press is fully synchronized with cut to length process.
F-I07
F-I07
INITIAL CONVEYOR TABLE

  • The initial infeed table allows for continuous infeed of workpiece.
F-A03-6.6
F-A03-6.6 Assemble Press
F-D01-3
F-D01-3
ASSEMBLE PRESS

  • The assemble press employs two hydraulic cylinder at front and rear, providing more powerful and faster jointing performance. This special design also assure extremely consistent jointing effect on the entire wood.
  • The assemble press joints short stock to produce long board length up to 6800mm.
  • A synchronized 2-step process allows the back of the press to continue jointing and cutting to length while the front of the press is performing pressing and outfeed motions.
  • Times of cut are controlled by limit switches, which permits for maximum 4 times of cut setting.
AUTOMATIC FEEDING TABLE 3 METERS LONG

  • Located in front of pre-press assemble stand, this automatic feeding table allows workpieces to feed, one
    by one, eliminating operator’s efforts.
  • Workpieces turn-over are made by a steel brush roller.
  • Feed is driven by a servo motor.
Automatic Feeding Table 3 Meters Long
F-C05
F-C05 Finger Shaper (Right End)
FINGER SHAPER (Right End)

  • It combines three functions – scoring, trimming, shaping in a unit on right end of the workpiece.

PRODUCTION RATE

  • 2-4 cycles/min. (Long wood)
  • 4-6 cycles/min. (Short wood)
Servo Motor Drive
SERVO MOTOR DRIVE

  • The feed system on the right and left finger shaper is driven by servo motor, providing high speed feed and
    increased efficiency.
  • The table on the right and left finger shaper moves on precision linear gride ways for extra smooth movement.
Accurate Sawblade Adjustment
ACCURATE SAWBLADE ADJUSTMENT
The trimming and scoring sawblade position are adjusted on the precision rod guides, which are hard chrome plated for maximum wear resistance. Micrometers are also provided for accurate indication for adjustment, ensuring superior jointing quality.
Right Shaping Mechanism
RIGHT SHAPING MECHANISM
The mechanism performs scoring, trimming, shaping operations on right end of the workpiece. Scoring blade in front of trimming blade cuts bottom edge to give tearing-free finish. Finger cutters produce smooth finger shape, cutting capacity 6 1/4″ thick.
F-C06
F-C06 Finger Shaper (Left End)
FINGER SHAPER (Left End)

  • It combines four functions-trimming, scoring, shaping and gluing on left end of the workpiece.

PRODUCTION RATE

  • 2-4 cycles/min. (Long wood)
  • 4-6 cycles/min. (Short wood)
Left Shaping Mechanism
LEFT SHAPING MECHANISM
The mechanism performs scoring, trimming, shaping and gluing operation on left end of the workpiece. Scoring blades cut top and bottom edges to prevent fear-out.
Servo Motor Drive
SERVO MOTOR DRIVE

  • The feed system on the right and left finger shaper is driven by servo motor, providing high speed feed and increased efficiency.
  • The table on the right and left finger shaper moves on precision linear gride ways for extra smooth movement.
Cutter Presetter
CUTTER PRESETTER

A cutter presetter is built on the right shaper for convenient cutter assembly.

Spesifikasi FL-03-3
INITIAL CONVEYOR TABLEF-I03
MODEL
2M
3M
Table width
650mm
650mm
Table length
3000mm
3000mm
Conveyor table motor
2HP
2HP
Machine length
2050mm
3050mm
Machine width
1020mm
1020mm
Machine height
1060mm
1060mm
Packing dimensions ( L x H x W )( mm )
2180x1175x1120
3180x1175x1120
 
INITIAL CONVEYOR TABLE
F-I15
MODEL
2M
3M
Table width
650mm
650mm
Table length
2000mm
3000mm
Conveyor table motor
2HP
2HP
Machine length
2050mm
3050mm
Machine width
1080mm
1080mm
Machine height
1060mm
1060mm
Machine width (With auxiliary support)
3140mm
3140mm
Packing dimensions ( L x H x W )( mm )
2180x1175x1120
3180x1175x1120
 
FINGER SHAPER (RIGHT END)
F-C05
Max. available width working table
650 mm
Range of workpiece length
150-1000 mm
Range of workpiece height
30-160 mm
Table moving speed
6 carts/min.
Trimming saw speed
2800 rpm (50hz),
3400rpm (60hz)
Finger cutter speed
5000 rpm
Scoring saw speed
2800 rpm (50hz),
3400rpm (60hz)
POWER REQUIRED
Table-drive servo motor
1.0 kw
For conveyor motor
1/2HP
Scoring saw motor
1HP
Trim saw motor
10HP
Shaper cutter motor
20HP
Dia of Cutter (in/out)
ø70 / ø160mm
Main Sawblade (Trim saw)
3t x ø255
Auxi Sawblade (Trim saw)
12t x ø240
Dust hood outlet diameter
6"x1, 4"x2
Machine dimensions ( L x H x W )
3010x1370x2020 mm
Noise Value
88.2 dB
Packing dimensions ( L x H x W )
3120x1470x2150 mm

NOTE: ø50mm Clamping collars with various thickness for finger
cutter ane optional accessories to be ordered.

FINGER SHAPER (LEFT END)
F-C06
Max. available width working table
650 mm
Range of workpiece length
150-1000 mm
Range of workpiece height
30-160 mm
Table moving speed
6 carts/min.
Trimming saw speed
2800 rpm (50hz),
3400rpm (60hz)
Finger cutter speed
5000 rpm
Scoring saw speed
2800 rpm (50hz),
3400rpm (60hz)
POWER REQUIRED
Table-drive servo motor
1.0 kw
For conveyor motor
1/2HPx2
Scoring saw motor
1HPx2
Trim saw motor
10HP
Shaper cutter motor
20HP
Dia of Cutter (in/out)
ø70 / ø160mm
Main Sawblade (Trim saw)
4t x ø255
Auxi Sawblade (Trim saw)
12t x ø240
Dust hood outlet diameter
6"x1, 4"x2
Machine dimensions ( L x H x W )
3600x1640x2100 mm
Noise Value
88.2 dB
Packing dimensions ( L x H x W )
3710x1760x2220 mm

NOTE: ø50mm Clamping collars with various thickness for finger
cutter ane optional accessories to be ordered.

INITIAL CONVEYOR TABLE
F-I07
MODEL
2M
Table width
650mm
Table length
3000mm
Conveyor table motor
2HP
Machine length
2050mm
Machine width
1020mm
Machine height
1060mm
Packing dimensions ( L x H x W )( mm )
2180x1175x1120
 
AUTOMATIC FEEDING TABLE
F-D01-3
MODEL
1M
3M
Auto feeding table
650 mm
650 mm
Range of material length
100-1000 mm
100-3000 mm
Range of material width
30-160 mm
30-160 mm
Infeed motor
1HP
2HP
Feed drive motor
2HP
3HP
Brush wheel drive motor
1/8HP
1/8HP
Machine dimensions ( L x H x W )( mm )
2830x1560x2590
4830x1560x2590
Packing dimensions ( L x H x W )( mm )
2980x1670x2700
4980x1670x2700
 
CHAIN TYPE PRE-PRESS ASSEMBLE STAND (LESS INFEED CONVEYOR TABLE)
F-T03
MODEL
6M
Range of workpiece height
15-100 mm
Range of workpiece width
25-200 mm
Feed speed
140 m/mim
Feed drive motor
2HPx2
Machine length
6290 mm
Machine width
1140 mm
Machine height
1110 mm
Packing dimensions ( L x H x W )
6400x1200x1220 mm
 
ASSEMBLE PRESSF-A03
MODEL
6M
6.6M
Available length of product
6200 mm
6800 mm
Available thickness of product
15-60 mm
15-60 mm
Available width of product
15-160mm
15-160mm
Feeding speed
80m/min
80m/min
Production rate
5pcs
5pcs
POWER REQUIRED
Feed motor
2HP
2HP
Max. assembly pressure
0~150Kg/cm²
0~150Kg/cm²
Hydraulic power unit
5HP
5HP
Cut-off saw
5HP
5HP
Dust hood outlet diameter
4" (101.6mm)
4" (101.6mm)
Machine dimensions ( L x H x W )( mm )
7400x1400x1380
7800x1400x1380
Noise Value
84 dB
84 dB
Packing dimensions ( L x H x W )( mm )
7500x1500x1060
7900x1500x1060
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