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Optimizing Movable Rip Saw with 3D Image Scanning System

MRS-450M Rip One System

Optimizing Movable Rip Saw with 3D Image Scanning System

Features of Rip One System

  • Ultra high resolution lens: Equipped with top and bottom 2 megapixel color high Def Camera, which can capture data at 100 frames per second.
  • Max. productivity: processing 7~9 pieces of 3m long board per minute.
  • 3D board profiling: using the exclusive technology to capture 3D contour of each piece of wood, including thickness, defective side, bark, wood knot and crack.
  • Automatic fence skew function: it allows for cutting a bent or irregular side of wood to increase 2~3% of yield.
  • Powered rollers infeed system makes it convenient to load wood. In case a malfunction occurs, it is easy to move wood away.
  • “U” shaped wood feed route in combination with the rear storage area, allowing for storing 4 pieces of wood. The operator position is safe without risk caused by wood kickback. Flexible manpower arrangement allows one operator to perform both workpiece infeed and collection jobs.
  • With its powerful software operation, the system not only can accurately scan 3D sizes of wood, but also has the capability to identify side defect, bark, wood knot and crack.
  • The computer provides size setting, optimization and simulation. Also, available to set up file management with different job sheets according to customers and tree species. Reports including throughput, production efficiency and yield can be obtained.

Advantages of Rip One System

  • The world’s highest cost to performance ratio of movable rip saw with image scanning system. The machine price is only one half or one-third of European competitive models.
  • The scanner is easy to install, calibrate, maintain and conduct trouble shooting, that dramatically upgrades machine utilization percentage and defect-free rate of product. Featuring long service life and without use of expensive LED lamp.
  • Designed with over 20 years of experience in operation software interface, the programs of RIP ONE are stable and easy to operate. Even an inexperienced person can get started quickly. The system can be connected to users for remote processing, diagnosis and correction for machine problem.
  • It can save material by 8~10% compared to manual material preparation, and 3~5% compared to a conventional optimization system.

Specification of Rip One System

  • Maximum productivity is about 7 – 9 pieces of wood with 3 meters long per minute (depending on worker’s efficiency in placing wood and geed speed of rip saw).
  • Max. length of wood: 4900 mm.
  • Min. length of wood: 1200 mm.
  • Max. width: 400 mm.
  • Thickness range: 15 – 55 mm (other size on request).

Powered Rollers with “U” Shaped Infeed
The powered rollers with “U” shaped material infeed mechanism can be operated by one or two workers. In case a mallfunction occurs, the wood is easy to move away.

Both Side Leans Scanning
2 sides wood scanning: this machine is equipped with top and bottom 2 Megapixel color high def camera, which can capture data at 100 frames per second.

Automatic Fence Skew Function
Automatic skew function: this function allows for cutting a bent or irregular side of wood to increase 2 – 3% of yield.

Operation Screen
The software interface is easy to operate. Also, easy to learn and understand.

Advanced Scan Setting
To suit various species of wood, the opreator may use the built-in advanced parameters to adjust lens and calibrate. All data can be saved in files and read when required.

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