Hypermac Series – 4 Side Moulding
A significant reduction of machining time with greater profitability
The hypermac series 4-side moulder from Leadermac has been designed to achieve greate throughput and increased profits. The hypermac is compactly constructed with rugged construction that integrates many fine features such as high speed and heavy cutting operations, high accuracy and superior fine finish. With the well-planned PLC Control, quick setup and efficient operation can be easily achieved.
Hypermac 823
Designed for Highly Efficient Performance Year After Year!
Leadermac’s Hypermac 823 is able to maximize machining capabilities of complex profiles of wood. The Hypermac series, with its advanced design, will help you to achieve higher productivity and profitability. The Hypermac 823 is designed with 8 spindles, making it ideal for producing complex profiles in a single feed. It has 36 m/min. (125 fpm) feed speed combined with 6,000 rpm high spindle speed, allowing for high speed cutting, and extra fine finish can be achieved. Furthermore, the Hypermac 823 is equipped with a user-friendly programmable control for increased convenience of operation while eliminating the need of trial runs.
Features of Hypermac 823
- 8-spindle configuration
- 6.000 rpm spindle speed
- Fully sound safety enclosure with strobe free lighting
- Programmable control allows for convenient operation
- Steel body machine frame for improved stability and rigidity during high speed configuration
- To 36m/min (125 fpm) feed speed. Variable feed speed is driven by a VFD-frequency inverted motor
Speed up Your Moulding Operation with the Latest Technological Breakthroughs from Leadermac
Outstanding Features:
- Feed speed of up to 36 mpm (120 fpm) are standard (higher-optional)
- Adjustment of each spindle can be easily performed using the front of the machine adjustment setup
- Separate adjustment of the vertical spindles and the support feed tables allow the feed tables to be positioned extremely close to the side cutterheads to provide added cutting stability
- The full heavy gauge steel sound insulated safety enclosure serves as a chip guard and helps to reduce noise and has strobe free lighting
- Each spindle is driven by an individual motor for powerful milling and easy control
- Pneumatic pressure of the feed rollers can be easily set to provide an outstanding feedin effect – 3 section – each with individual Adjustment – ie. infeed, midfeed & outfeed top rolls. Pressure control & pressure gauges mounted on outside of the enclosure post.
- Table surface, guides, chip breakers & pressure plates are hard-chrome plated for maximum wear resistance
- All manually adjusted turning parts are housed in dry bearings for oil-free lubrication
- Automatic lubricator is provided to supply oil to the table sections for running parts
- Extra heavy one-piece, cast iron or steel weldment machine frame is specially heat treated for maximum stability and rigidity by standard configuration
- Digital readouts for the chip breaker shoes of top spindles
- Split sectional chip breaker ass’y in front of top spindles
- The powered outfeed rolls provide stable and smooth workpiece outfeed even for especially thin or smooth materials. THe rolls remain perfectly parallel even after long-term use
Standard Configuration
Feed Table
The entire cast iron – chromed infeed table is normalization heat treated for maximum stability. Infeed table and fence adjustment is quickly accomplished by means of a quick-setting levers.
High Precision Spindles
All spindles are precision constructed and specially heat treated to provide maximum cutting stability and permanent accuracy. 4 super precision bearings per spindle provide the best most accurate spindles available. They are water and dust-proof. Standard spindle speed is 6.000 rpm and 7.200 or 8.000 rpm are optional.
Liftable Auxiliary Feed Roller
The mechanism provides added smoothness for short workpiece feeding. The auxiliary feed rollers are power driven for effortless feeding effect, and are liftable for convenient cutter change or setup.
Heavy Duty Gearboxes
The feed rollers are driven through a combination of extra heavy universal shaft and gearboxes, ensuring no loss of power transmission. A smooth feeding effect is assured. The heavy duty gearboxes have no backlash and provides powerful and accurate feeding performance.
Controller
The speed is VFD inverter controlled, and all electrical components meet CE, UL & CSA standards.
Optional Configuration
Hydro-loc Quick Clamping Outboard Support
Utilizing a precision outboard bearing, the reliable hydro-clamping system ensures consistent quility across the entire workpiece. The unit performs admirably even during high-speed continuous operation. The spindles can be adjusted axially even if the housing bearings are locked. Used on wider and/or jointed machines.
Heavy Side Pressure Wheels for Left Vertical Spindle
Eliminating the conventional spindle load, the adjustable side pressure wheels for the left vertical spindle are pneumatically operated to ensure consistent holding pressure.
Two Top & Two Bottom Infeed Rollers
- The smooth initial feeding of the stock is achieved by means of the independently powered infeed rollers.
- These are more top and bottom powered rollers than in most competitor’s models, and this is an important reason for outstanding feeding performance.
Slicing Mechanism
- The machine is equipped with two sliding units. One for scoring saw and one for main saw, providing better slicing quality
- The last vertical spindle can be mounted with sliding sawblades. It permits direct slicing once wood moulding is accomplished, greatly increasing efficiency.
Clamping System
Utilizing housing bearings, the reliable hydro-clamping system ensures consistent quality across the entire workpiece. The unit performs admirably even during high-speed continuous operation. The spindles can be adjusted axially even if the housing bearings are locked.
Trimming Sawblade
The 7th and 8th spindles can be equipped with a trimming sawblade for trimming the wood side after moulding. This increases the wood gluing effect in wood composing operation.
Easyset Controller
Touch Screen Control
- 5.7″ HMI (memory 200 sets)
- Automatic machine quick setup
- Easy and powerful functionality
- Workpiece settings on left and top axes as desired
- The width and thickness setting can be easily set using the programmable controller
- The desired values for thickness are displayed on and LED readout
Smartset Controller
Touch Screen Control
- 9″ HMI (Memory 500 sets)
- Automatic machine quick setup
- Easy and powerful functionality
- Setworks on any axis as desired
- The motorized axes: derived by inverter, transmitted by ball screw, feedback by encoder
- The desired values for radial and axial are displayed on HMI
Proset Controller
- 19″ panel PC
- Product library (1000 sets)
- Knife library (10.000 sets)
- Automatic machine quick setup
- Easy and powerful functionality
- Workpiece settings on any axis as desired
- The width and thickness settings can be easily set using the programmable controller
- All axes are equipped with ball screws and rotary encoders for feedback position control, providing high positioning accuracy and better cutting quality
- The desired values for width and thickness can be conveniently pre-set and are displayed on an LED readout
Advanced Ideas for Rigorous Moulding Requirements
Feed System
The infeed rolls work in conjuction with a limit switch to stop the machine if workpiece is too thick or there is a double up.
Convenent spindle adjustment
Adjustment of all spindles is easily effected from the front of the moulder. The adjustment points are all at the same height, for more convenient and faster adjustment.
Centralized lubrication points
Greasing to all critical parts is conveniently made by the centralized arrangement of color coded lubrication points along the front of the machine.
High precision spindles
All spindles are precision constructed and specially heat treated to provide maximum cutting stability and permanent accuracy. 4 super precision bearings per spindle provide the best most accurate spindles available
They are water and dust-proof. Standard spindle speed 6.000 rpm and 7.200 or 8.000 rpm are optional
Pneumatically pressured side pressure rolls opposite 2nd rear side head spindle
Provides positive feed effect for all types of materials & short and narrow stock.
A Wide Range of Spindle Configurations
LMC – 423
4 Spindle
LMC – 523
5 Spindle
LMC – 623
6 Spindle
LMC – 723
7 Spindle
LMC – 823
8 Spindle
LMC – 923
9 Spindle
Specification Hypermac Series - 4 Side Moulding
| Model | Standard Machine | Optional Specs |
|---|---|---|
| Number of heads / spindles, min-max | 2 to 11 | Any head configuration - available |
| Working width (with a tool cutting circle of 163mm) | 15 - 230 mm | to 310 mm, 330 mm |
| Working thickness (with a tool cutting circle of 163mm) | 10 - 150 mm | to 200 mm |
| Basic spindle motor capacity | 7.5 / 11 kW (10 / 15 HP) | to 37.5 kW / 50 HP |
| Spindle diameter | 40 mm | 50 mm |
| Spindle speed | 6000 rpm | 7200 / 8000 rpm |
| Tool cutting circle, first bottom spindle, min-max | 125 - 180 mm | |
| Tool cutting circle, vertical spindles, min-max | 125 - 232 mm | 250 mm |
| Tool cutting circle, horizontal spindles, min-max | 125 - 225 mm | 250 mm |
| Feed motor | 5.5 kW / 7.5 HP / Inverter | 7.5 / 11 / 15 kW (10 / 15 / 20 HP) / Inverter |
| Feed speed, infinitely variable by frequency (VFD) driven | 6 - 36 m/min (20 / 120fpm) | 48 m/min (160 fpm) |
| Top feed rolls - diameter | 140 mm | |
| Top feed roll width - multiple rolls stacked on shafts | 50 mm / roll | |
| Bottom feed roll width | Full width | |
| Pneumatic pressure for feed rollers, max | 6 bar (85 psi) | |
| Adjustment range for infeed table (bottom head cut) and edge jointing fence | 10 mm | |
| Adjustment range of vertical spindles (axial) | 80 mm | 100 mm |
| Adjustment range of horizontal spindles (axial) | 40 mm | |
| Length of the infeed / straightening table | 2 m | 0.8 / 1.4 / 2.5 / 3 M |
| Diameter of dust hoods for vertical & horizontal spindles | ⌀150 mm |
| Standard Configuration |
|---|
| Digital readouts on all axis of all heads |
| Digital readouts for the presure shoes |
| Full sound and safety enclosure with strobe free lighting |
| Motorized vertical adjustment of feed beam |
| Lateral pressure multiple roller opposite first right spindle |
| Chainless cardan shaft feed system |
| Optional Equipment | |
|---|---|
| Tilting top beam, tilting feed, tilting feedworks, tilting top head chipbreaker ass'y | Opposed side heads |
| Tilting pressure plate(s) | Universal spindle, tool cutting circle min 125 mm, max 200 mm |
| Tilting side heads | Rip saw section with up to 56 kW (75 HP) |
| Grooved bed for running very short material | Left (opposite) hand feed |
| Split pressure shoes | Inverter motor cutterhead brakes |
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