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HY-PUR-1400DZ – Automatic PUR Glue Panel Lamination Production Line

This is fully automatic production line. Using PUR hot melt glue for various kind lamination panel

HY-PUR-1400DZ – Automatic PUR Glue Panel Lamination Production Line
Introduction:
This machine line is using PUR hot melt glue for  flat surface lamination  with various  material, especially for high gloss  materials.  PUR hot melt glue  provide fast chemical reaction with moisture in the air,  gives strong  adhesion.
Materials:
Core  Panel : Chipboard, MDF,  Plywood,  Gypsum board ,  Plastic foamed  board etc.
Surface Material : PET, PVC, Paper, HPL, CPL, Acrylic, Meter film etc.
Glue : Suitable  with  PUR,  PO,  PSA or  EVA  based hot melt.
General Specification
Total power
132.23 Kw
Transmission power
56.13 Kw
Heating power
76.1 Kw
Working voltage
380V, 50 Hz
Working speeding
5-17 m.min
Panel size of machine
1220 x 2440 mm / 2.5-40mm
Size of machine (LxWxH)
33.7 x 10.6 x 6 m
Operation people
2 people
Dimensional drawing HY-PUR-1400DZ

1. PORTAL FRAME LOADING MACHINE (PART 1)

Portal Frame Loading Machine (Part 1)
HY-PUR-1400DZ – Automatic PUR Glue Panel Lamination Production Line 3
HY-PUR-1400DZ – Automatic PUR Glue Panel Lamination Production Line 4
Portal frame structure, with land table, side in for panel unloading on the table. Motor feeding and pinion-and-rack lifting design. Beam size: 400 X 300 mm, socle size: 300 X 300 mm. Panel separated device for push the panel before loading.
1. Portal frame loading machine (Part 1)
Total power
11.7 Kw
Feeding speed
1-17 m/min
Working frequency
4-5 pcs/min
Working journey
1700 mm
High of the panel
1300 mm
Working high
900 mm
Working width
1220 mm
Length of panel
2440 mm
Lifting weight
0-100 kg
Size of machine (LxWxH)
5500 x 5200 x 4800 mm

2. CONVEYOR TABLE (PART 2/3/10/12/13)

HY-PUR-1400DZ – Conveyor table
Belt conveyor feeding, Aluminum main frame structure, rubber roller feeding , separated motor feeding and inverter speed control.
2. Conveyor table (Part 2/3/10/12/13)
Total power
0.75 Kw
Feeding speed
1-17 m/min
Conveyor system
Belt conveyor
Feeding roller
Ø63 x 1160 mm
Working high
900 mm
Panel width
1220 mm
Panel length
2440 mm
Size of machine
3000 x 1550 x 900 mm

3. BRUSHING MACHINE (PART 4)

HY-PUR-1400DZ - Brushing machine
Double size cleaning, with three air blower and three suction inlet. Four rubber roller for feeding
3. Brushing machine (Part 4)
Total power
3.35 Kw
Feeding speed
1-17 m/min
Brush roll
Ø190 x 1350 mm
Feeding rubber roll
Ø120 x 1350 mm
Thickness adjust
Both size lifting unit
Blower
Three group
Working high
900 mm
Panel width
1220 mm
Panel length
2440 mm
Size of machine
750 x 2500 x 1750 mm

4. HEATING OVEN (PART 5)

HY-PUR-1400DZ - Heating Oven (Part 5)_1
HY-PUR-1400DZ - Heating Oven (Part 5)_2
Panel preheating tunnel, prepared right panel’s surface temperature for adhesive spreading, avoid sudden shock of cold surface.
4. Heating oven (Part 5)
Total power
18 Kw
Feeding speed
1-17 Kw
Heating system
IR heating
Feeding roller
Ø88 x 1190
Transmission power
From brush machine
Working high
900 mm
Panel width
1220 mm
Panel length
2400 mm
Size of board
3000 x 1620 x 1150 mm

5. PUR GLUE SPREADER (PART 6)

HY-PUR-1400DZ - PUR Glue Spreader (PART 6)
Single side glue spreading. Oil heating system on dosing roller, applicator roller and reverse roller. The precise heating elements, which create a stable and uniform temperature, gives smooth and glossy glue film. Equipped with 200 litres glue bulk melted, ensure machine run continuously with high output and excellent panel quality.
5. PUR glue spreader (Part 6)
Total power
29.99 Kw
Feeding speed
1-17 m/min
Heating system
oil heating
Heating power
22.5 Kw
Coating roller
Ø240 x 1400
Dosing roller
Ø216 x 1400
Smooth roller
Ø240 x 1400
Working high
900 mm
Panel width
1220 mm
Size of machine
1250 x 5000 x 2100 mm

THE THREE-ROLLER GLUE SPREADER

The finished surface of glue like a mirror glossy, and which can control the glue 15-20 g per spare meter. It’s very perfect for thin pvc lamination.
HY-PUR-1400DZ - the three-roller glue spreader 1
HY-PUR-1400DZ - the three-roller glue spreader 2
HY-PUR-1400DZ - the three-roller glue spreader 3
HY-PUR-1400DZ - the three-roller glue spreader 4
HY-PUR-1400A – PUR Hot Melt
PUR Hot melt 200L Bulk Melted
Output capability
30 Kg/hour
Transfer hose
2 pcs
Dimension
1660x650x2240mm
Weight
305 Kg
Main power
14.6 Kw
Operating voltage
380 V 50/60 Hz
Air Compressor
< 8.0 Kg/cm²
Motor rotating speed
0.5 - 60/min

6. SHEET OVERLAY MACHINE (PART 7)

Automatic sheet feeding the top material and overlay up on the panel after gluing. With roller feeder table and heating oven.
HY-PUR-1400DZ - Sheet Overlay Machine (PART 7)
6. Sheet overlay machine (Part 7)
Total power
18.75 Kw
Feeding speed
1-17 m/min
Working system
Air cylinder
Heating power
18 Kw
Conveyor roller
Ø63x 1160
Size of sheet
1220 x 2400 mm
Working frequency
1-2 sheet/min
Sheet thickness
0.5 - 2 mm
Working high
900 mm
Working width
1220 mm
Size of machine
3730 x 1550 x 2800 mm

7. ROLLER PRESSING MACHINE (PART 8)

HY-PUR-1400DZ - Roller Pressing Machine (PART 8)_1
HY-PUR-1400DZ - Roller Pressing Machine (PART 8)_2
Four pressing rollers, equipped with hydraulic system provides correct and effective pressure for various material combination. Adjustable pressure setting, with expanding shaft and power bake for handling roller material.
7. Roller pressing machine (Part 8)
Total power
14.02 Kw
Feeding speed
1-17 m/min
Heating power
Oil heating
PVC heating power
3 Kw
Pressing rubber roller
Ø320 x 1400
Pressing steel roller
Ø320 x 1400
Slitting device
Round knife
Expending shalf
Ø74/156 x 1400
Diameter of PVC roll
Ø600
Roller loading weight
500 kg
Working high
900 mm
Panel width
1220 mm
Size of machine
1250 x 2500 x 3300 mm

8. CUTTING MACHINE (PART 9)

Auto cutting machine, have separated speed control and and do the film cutting after film lamination
HY-PUR-1400DZ – Cutting machine(Part 9)_1
HY-PUR-1400DZ – Cutting machine(Part 9)_2
8. Cutting machine (Part 9)
Total power
1.87 Kw
Feeding speed
1-17 m/min
Conveyor roller
Ø63 x 1410
Cutting power
0.37 Kw
Transmission power
0.75 Kw
Cutting power
0.75 Kw
Film thickness
0.5-0.8 mm
Working high
900 mm
Panel width
1220 mm
Size of machine
3000 x 2100 x 1350 mm

9. PANEL TURNING MACHINE (PART 11)

HY-PUR-1400DZ- panel turning machine 1
HY-PUR-1400DZ- panel turning machine 3
HY-PUR-1400DZ- panel turning machine 2
Panel turning device, with two cross conveyor in feeding and out feeding unite,Three working type of the turning machine. (a. panel just cross into the panel into the out feeding machine. B. all the panel turned C. one panel turned and one panel not turned. The Short side edge trimming device before panel turned
9. Panel turning machine (Part 11)
Total power
3.75 Kw
Feeding speed
1-17 m/min
Cross feeding
Belt feeding
Turning device
Air device
Conveyor roller
Ø63 x 1410
Working high
900 mm
Panel width
1220 mm
Size of machine
4800 x 3200 x 1800 mm

10. PORTAL FRAME LOADING MACHINE (PART 14)

HY-PUR-1400DZ – Portal Frame Loading Machine (Part 14)_1
HY-PUR-1400DZ – Portal Frame Loading Machine (Part 14)_3
HY-PUR-1400DZ – Portal Frame Loading Machine (Part 14)_2
Portal frame structure, with land table, side in for panel unloading on the table. Motor feeding and pinion-and-rack lifting design. Beam size: 400X300mm, socle size :300X300mm. Panel separated device for push the panel before loading.
10. Portal frame loading machine (Part 14)
Total power
11.7 Kw
Feeding speed
1-17 m/min
Working frequency
4-5 pcs/min
Working journey
1700 mm
High of the panel
1300 mm
Working high
900 mm
Working width
1220 mm
Length of panel
2440 mm
Lifting weight
0-100 kg
Size of machine
5500 x 5200 x 4800 mm

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