FL-10
Single step processing on assembly press
FL-10A
Synchronized 2-step processing on assembly press
Capacity 2-4 sticks/min
Newly designed right and left finger shapers in one construction
Combining the right and left finger shapers in one construction contributes to high efficiency and less space occupied. The CKM FL-10 series integrates extraordinary features, such as:
- One-piece construction of right and left finger shaper.
- Ideal for joining short workpieces.
- Compact construction for saving space.
- Easy to install, and easy to maintain.
Auto Finger Jointing Line
An extra value in performance and price
- Auto series.
- With scoring saw on finger shaper.
- Synchronized motions for length cutting and jointing for higher efficiency.
- Choice of jointing length up to 4.5 or 6 meters.
- Capacity 2-4 sticks/min
Production Flow Chart
1. Automatic initial in feeding of workpiece.
2. Automatic feed table. Automatic alignment.
3. Right Finger Shaper performs scoring, trimming, and shaping on right end of workpiece.
4. Workpieces automatically travel into left finger shaper. Automatic alignment.
5. Left Finger Shaper performs scoring, trimming, shaping and gluing on left end workpiece.
6. Workpieces travel onto the standby conveyor, then feed forward onto automatic feeding table.
7. Manually feed workpieces one by one.
8. Work pieces automatically feed to pre-press assemble stand.
9. Workpieces trsvel forward for multiple-step cutting –to-length.
10. Finger assembly is performed by a powerful hydraulic system.
11. Final product out feed on staging platform.
F-C32S Auto Finger Shaper (Right / Left)
Finger Shaper (Left Hand)
It combines three functions-scoring, trimming, shaping in a unit on left end of the workpiece. The mechanism performs scoring, trimming, shaping operations on left end of the workpiece. Scoring blade in front of trimming blade cut bottom edge giving tear-free. Finger cutters produce smooth finger shape, cutting capacity 160mm wide.
Finger Shaper (Right Hand)
It combines four functions-scoring, trimming, shaping and gluing on right end of the workpiece. The mechanism performs scoring, trimming, shaping and gluing operations on right end of the workpiece. Scoring blade cut top and bottom edge giving tear-free.
Left Shaping Mechanism
The mechanism performs scoring, trimming, shaping and gluing operations on the left end of the workpieces. Scoring blades cut top and bottom edges
Right Shaping Mechanism
The mechanism performs scoring, trimming and shaping operations on the right end of the workpiece. Scoring blade in front of trimming blade cuts bottom edge to give splinter-free finish. Finger cutters produce smooth finger shape. Cutting capacity: 6 ¼” thickness.
Accurate Sawblade Adjustment
The trimming and scoring sawblade position are adjusted on the precision rod guides, which are hard chrome-plated for maximum wear resistance. Micrometers are also provided for accurate indication for adjustment, ensuring superior jointing quality.
Linear Ways with Rack/Pinion Transmision
The tables on the right and left finger shaper move on precision linear guide ways in combination with rack/pinion transmission for extra smooth movement
Frequency Inverted Motor Drive
The feed systems on the right and left finger shapers are driven by an individual frequency inverted motor, providing variable feed speed.
Cutter Presetter
A cutter presetter is built on the right shaper for convenient cutter assembly.
Roller-Type Glue Coating Device (standard)
Glue Spraying Device (optional)
With this device, glue can be uniformly sprayed on the surface of finger joints during feeding. It also features easy cleaning and maintenance.
F-D09 Hand Flipping and Feeding Table
F-A05 & F-A07
Hand Flipping and Feeding Table (single Side Open Fence)
- A manually operated roller conveyor table, located between the right finger shaper and the assembly press.
- At this station, the operator may inspect cutting quality produced by finger shapers.
Hopper Loader
The hopper loader is mounted before the assembly press. After shaping, the operator may stack the workpieces in the hopper loader for automatic feed into the assembly press.
F-A05 Auto Assembly Press
Pneumatically Loaded Feed Rollers
The feed rollers on the assembly press are loaded by air cylinders to achieve smooth and stable feeding at all times.
2-Step Auto Assembly Press
- Synchronized 2-step processing.
- Jointing rate: Max. 5pcs/min.
- For jointing lengths over 6.2 meters; the assembly press is designed with two hydraulic cylinders, providing more powerful and faster jointing performance.
- For jointing lengths under 6.2 meters; only a single hydraulic cylinder is equipped.
- A synchronized 2-step process allows the back of the press to continue jointing and cutting to length while the front of the press is performing pressing and out-feeding motions.
- Standard jointing length is 4.5 meters.
- Length of cut is calculated by an encoder.
F-A07 Auto Assembly Press
Single Step Auto Assembly Press
- Single step processing.
- Jointing rate: max. 3-4 pcs/min
Video of FL-10A
Dimensions of FL-10
F-C32S Auto Finger Shaper
F-D09 Hand Flipping and Feeding Table
F-A07 Single Step Auto Assembly Press
Dimensions of FL-10A
F-C32S Auto Finger Shaper
F-D09 Hand Flipping and Feeding Table
F-A05 2-Step Auto Assembly Press
Spessifikasi FL-10A/10
| F-D09 Hand Flipping Feeding Table | |
|---|---|
| Specifications | |
| Feeding table (L x W) | 700 x 450 mm |
| Machine dimension (L x W x H) | 1420 x 735 x 970 mm |
| F-C32S Auto Finger Shaper | |
|---|---|
| Specifications | |
| Max. Available width working table | 450 mm |
| Range of material length | 150 - 700 mm |
| Range of material width | 20 - 160 mm |
| Trimming saw speed | 2800 rpm / 50 HZ 3400 rpm / 60 HZ |
| Finger cutter speed | 5000 rpm |
| Scoring saw speed | 2800 rpm / 50 HZ 3400 rpm / 60 HZ |
| Table drive motor | 2 HP x 1 |
| For conveyor saw | ½ HP x 3 |
| For scoring saw | 2 HP x 3 |
| For trimming saw | 5 HP x 2 |
| For finger cutter | 15 HP x 2 |
| Dust outlet diameter | 6" x 2,4" x 2 |
| Machine dimension (L x W x H) | 3450 x 2130 x 1700 mm |
| F-A05 2-Step Auto Assembly Press | |
|---|---|
| Specifications | |
| Available length of product | 6200 mm |
| Available thickness of product | 20 - 60 mm |
| available width of product | 20 - 160 mm |
| Feeding speed | 80 m/min |
| Capacity length product | 4 - 5 pcs |
| Power Required | |
| Feed motor | 3 HP, 2 HP |
| Max. Assembly pressure | 0 - 150 kg/cm² |
| Hydraulic power unit | 5 HP |
| Cut-off Saw | 5 HP |
| Dust hood outlet diameter | 4" (101,6 mm) |
| Machine dimension (L x H x W) | 8610 x 1465 x 1545 mm |
| Noise Value | 84 Db |
| F-A07 Single Step Auto Assembly Press | |
|---|---|
| Model | |
| Length of machine | 4900 mm |
| Range of Material thickness | 20 - 60 mm |
| Range of material width | 20 - 160 mm |
| Motor Horsepower | |
| Feed motor | 2 HP, 1 HP |
| Max. Assembly pressure | 0 - 100 kg/cm² |
| Hydraulic power unit | 3 HP |
| Cut-off saw | 5 HP |
| Dust hood outlet diameter | 4" (101.6 mm) |
| Machine dimensions (L x H x W) | 5130 x 1400 x 1520 |
| Noise Value | 84 Db |
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